To explain the various stone craft
Stereo mosaic processing
Stereo mosaic is completely different from the planar mosaic, it makes the development from the traditional plane parquet parquet parquet parquet to three-dimensional, with a three-dimensional effect. The processing technology and processing technology of planar parquet is basically the same, just fight parquet bonding after its thickness is higher than the bottom surface of the parquet.
There are two types of stereo mosaic. One is a three-dimensional mosaic parquet, surface bonding type stereoscopic mosaic.
Mosaic parquet parquet is inlaid into the solid matrix and surface bonding parquet, stereo is bonded on the stone parquet parquet pieces on the floor, protruding from the bottom surface of stone. The two dimensional process completely different parquet.
Processing technology of stereo mosaic mosaic
According to the material requirements parquet materials. When choosing materials, pay attention to the thickness of unconventional gauge material and conventional thickness material. The color between them should be basically the same.
For non conventional thickness, such as 25, 30, 35 and the thickness of the material, use material cutting equipment. For polishing or matte polishing plate, and polishing surface.
According to production and processing on a single size cutting board.
According to production and processing on a single graph or cutting the special-shaped plate.
Modeling, polishing pull trough plate:
Copyshaper other slot plate:
Copyshaper according to production of slot plate shape groove surface drawing processing list, and by the Polish workers to pull trough plate polishing.
Other engraving machine:
Engraving machine according to production and processing on the drawings carved carving processing, processing depth of not less than 10mm.
Grinding fight and pull trough plate:
To fight jet machine engraving machine has good contrast other good groove plate on the slot plate and fight grinding, the fight is consistent with the slot plate profile deviation control in 1mm, the water jet machine fight grinding burr and on side polished R2 round edge.
To fight side R2 and round edge polishing.
Color, try to spell:
To fight according to production and processing on the parquet patterns palette, try to spell, the same material in the same picture on basically the same color.
Bonding and assembling:
Of polishing good fight according to produce the pattern on the stick into a three-dimensional puzzle, fight down 10mm, and dry hanging glue. The 20mm plate is higher than the pull groove plate 10mm; the 16mm plate is higher than the pull groove plate 6mm; the 30mm plate is higher than the pull slot plate 20mm.
The whole assembly, inspection, no.:
According to production and processing on a single assembly diagram will be processed and assembled by various components of parquet, quality inspector of product color, surface quality, assembly gap, bonding fastness test. After the inspection, according to the assembly sequence number in the back of the post, in the same number of write with pen.
Stereo graphic mosaic parquet thickness:
Processing technology of surface adhesion type stereoscopic mosaic
Surface adhesive type stereo is a spell parquet bonded directly on a plate surface (bottom) on a different plane and three-dimensional mosaic, mosaic processing technology, three-dimensional surface bonding is a sticky spell on parquet floor, fight bulge, the level of scattered form three-dimensional mosaic.
According to the plane parquet material selection standard.
For unconventional material or other equipment on board with circular saws, grinding and polishing to light panel.
According to production and processing on a single size cutting plate, if the plate is shaped plate, cutting by water jet machine.
Use water machine according to production and processing on the graphics processing program, mosaic pieces.
Row plate, color:
Will fight a water jet machine processed by the graphic processing on the general line, eliminating defects, adjust the color, the color with the fight materials are basically the same.
Because fight burr of water jet machine processed, must use the hand mill will smooth burr trimming.
Surface adhesive type stereo protruding from the bottom face for parquet, so the fight side all polishing, grinding and chamfering.
Plate Roughing mill:
Floor light panel, a base plate to fight in the fight at the roughing grinding bonding, enhanced adhesion and floor fight.
Positioning and bonding:
Positioning can take line drawing, engraving machine can also be used by the graphic production and processing on the list will be stuck at the milling depth of 1mm. Will be glued to the place of dry hanging glue or Hercules glue, put the pieces in the corresponding position, and move back and forth pieces, so that glue mixed evenly. The glue is dry, timely will overflow the squeegee to avoid glue overflowing effect parquet surface quality.
Glue surface treatment:
Consistent with the surface color glue, butt unfilled glue pointing, edge collapse collapse at the corner for glue, beauty treatment
Relief mosaic processing
Relief mosaic processing
Relief mosaic is a stone of innovative products, mostly made of high-grade stone, jade processing, it breaks through the relief products with monochromatic stone limitations, the colorful stone together, greatly enhance the value of stone products. The process of bonding process and Surface Type Solid parquet roughly the same. But the relief to the attention level of the surface bonding parquet. The level of the surface is a layer of fight coverage in a fight, and more likely to form a number of levels. The more the layers, the more powerful the relief puzzle is.
Circular plate mosaic processing
Parquet arc plate as a new product of stone products entered into various fields of architectural decoration, gradually attracted people's favor, it is a flat plate parquet in an extension of the circular plate. The machining principle of arc plate is similar to the planar sheet parquet parquet, but completely different from the planar sheet parquet, its processing technology is more complex, the higher the difficulty of processing. Circular plate mosaic processing waterjet machining circular plate parquet, machining center circular plate and circular plate parquet parquet manual processing.
Waterjet machining circular plate mosaic process
Due to use of water jet machine stone production enterprises are now mostly three axis machining equipment, this device is influenced by the rotation radius, can only be processed at about 500 of the radius of circular plate mosaic.
For technology: the rotation radius of circular plate device and the requirements of the basic close to the radius of the parquet, R + 50 is appropriate to do so, to ensure consistency with the rotation radius of circular plate of the device of the parquet.
Based on production and processing of single pattern on the drawing and compiling program;
Circular plate number direction according to row plate to be processed correctly placed in the table on the water jet machine;
The knife, setting up the machine zero point;
Simulation processing program;
According to the procedure of processing, because the processing usually circular plate parquet arch height above 120mm, water jet machining depth of the current difficult to meet this requirement, therefore, in water jet machining circular plate to working table parquet, hanging open.
The process circular plate: mosaic processing, the first one side edge of the rotating circular plate to the horizontal position, with the increase of water jet machine along the Y direction of processing the width of the balance wheel of the cutter head of water jet machine always maintain constant distance processing and circular plate with water jet cutter head, avoid along Y the direction of the axis of the operation, thus affecting the machining accuracy of the surface of the. The processing of this step should pay special attention to the key steps and processes is the circular plate parquet processing.
Schematic diagram of waterjet machining circular plate mosaic device:
Mosaics machining center circular plate
Circular plate processing can also be used parquet processing center to complete. With the machining center of circular plate is not necessary to mosaic circular plate cutting wear, as long as the circular plate according to production drawings on the milling depth of processing (less than 10mm) profile, will go to the contour inlaid parquet.
The processing steps machining center circular plate parquet:
Based on production and processing of single pattern on the drawing and compiling program:
With Mastercamx 3D graphic engraving map, and then converted to graphics processing program. The depth of processing can not be more than 10mm, arc board processing wear, to facilitate the processing of circular plate in parquet.
Table circular plate number direction according to row plate to be processed correctly placed in the center of the processing;
The knife, setting up the machine zero point;
Simulation processing program;
According to the processing pattern selection tool suitable;
According to the processing program:
Due to the use of machining center cutter has a certain diameter, therefore, a sharp angle, in the machining center can not be processed, must be handled manually, this is a limitation of machining center circular plate parquet, restricted to a certain extent in the scope of application for machining center with circular plate parquet.
Manual processing of circular plate mosaic technology
Manual processing of circular plate has two kinds of processing technology of parquet. One is the use of flat circular plate processing arc plate instead of a mosaic fight, is a computer wire machine will spell the first circular plate processed into arc plate, the arc plate by water jet machine processed into arc plate mosaic fight.
Solid column mosaic processing technology
Material: solid column material and unconventional thickness material or other equipment on board with circular saws. The solid cylinder is opened with a thickness of not less than 10mm in the thickness direction.
Cutting plate and cutting the cylindrical billet according to production and processing on the cutting board, the cylindrical billet size requirements. Cylindrical billet in the length of the general direction of not less than 10mm margin, in the diameter of the direction of not less than 10mm margin.
Feeding: program use water machine according to production and processing on the graphics processing, mosaic pieces.
Row plate, color: water jet machining out of the fight by the graphic production and processing on a single line to the same column roughly, fight the same material basically the same color.
Solid column shape: solid column shape is divided into two steps. The solid column blank column and column shape lathe, engraving machine or other body after the NC Lathe according to the production of graphics processing on a single mosaic contour machining. Parquet contour to slightly larger 1mm than paper, easy to fight into the depth of not less than 10mm.
Grinding fight: because fight burr of water jet machine processed, must use the hand mill will be put in to smooth burr trimming
Positioning and bonding: positioning the pieces according to the graphics on the processing sheet, bonding them and placing them in the corresponding position. First place the sticky place on the dry hanging glue or Hercules glue, and then put the pieces in the corresponding position, and move back and forth the pieces, so as to mix the glue evenly. The glue is dry, timely will overflow the squeegee to avoid glue overflowing effect parquet surface quality.
Coarse grinding, then other solid column: the fight is a mosaic processing out of plane plate, while the solid column is curved, so the fight stick, and the solid column parquet surface curvature radian not coincide, the need for solid column fight adhesive into roughing cylinder.
Glue surface treatment: check solid column parquet surface, observe the surface seam glue and solid column surface color is basically the same color and glue is filled with glue. If the color of the glue is not consistent with the surface of the stone, dig out the inconsistencies and use the glue that is basically the same as the surface of the board.
Polished parquet: solid column for grinding and polishing solid column parquet taped by hand or lathe, gloss is not less than 85 degrees, and the surface of the product without grinding marks.
: reference material selection requirements parquet material. Concerned with the unconventional thickness of the material, attention should be paid to the conventional and unconventional thickness, material between the basic color of the same.
: preparation for non conventional thickness, such as 25, 30, 35, the thickness of the material to use the material cutting equipment. For polishing or polishing the polishing and matte sheet surface.
Cutting board: according to the production or processing of a single size requirements on the drawings for cutting plate.
Material: cutting the mosaic granules by use of multi cutter machine according to production and processing on a single graph or with small size; special-shaped plate cutting machine cutting; some special plate can be used water jet machine.
Printing, assembling drawings according to production and processing on the parquet pattern print 1:1 drawings, drawings of the bigger the better, to prevent too many drawings splicing times and affect the quality of products.
Puzzle: Jigsaw process pay attention not to fight particles is misplaced, with scissors or trim to some special grain mill. Placed in the process should pay attention to flower shape changes, not aliasing. To finish a product, you must check the size and shape of the flower. Check quality inspector of process product before laying net reinforcement. According to the size of the cut brush glue, size below 1m in the oven drying, natural drying over line, more than 1m mosaic.
According to the jigsaw cut size paper cutting glue, glue. When brushing, brush the paper net first, let the paper net stick to the puzzle, then wipe the glue evenly, brush the glue net, glue dry, then block each puzzle according to the partition size. When the puzzle is closed, check the firmness of the puzzle particles.